Intelligent: The new MAHLE E-Health determines the residual value and runtime of an electric vehicle battery.
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E-Motoren-Prüfstand Fellbach
Compact endurance athlete —the new SCT E- motor by MAHLE on the test bench.
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MAHLE Superior Continuous Torque (SCT) E‑Motor
Impressive: Innovative cooling prevents overheating – even during continuous operation with 90 percent of the motors peak performance.
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Indirect Condenser
Indirect air conditioning condensers are both powerful and compact and can be positioned where required.
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Fuel cell at the hydrogen test center
Arrival of the new fuel cell at the hydrogen test center
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Fuel cell at the hydrogen test center
Fuel cells need complex systems to be durable and efficient
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Fuel cell at the hydrogen test center
Testing the Ballard fuel cell after arrival
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Highly efficient magnet-free electric motor
The new traction motor from MAHLE is wear-free, compact, and not dependent on rare earth elements
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Compressor Guarantee Plus gives safety to the workshops.
MAHLE Aftermarket will be offering mobile training on air conditioning compressor replacement to workshops throughout Germany starting in April
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Electric motor test bench in Fellbach/Germany
Electric drives are tested under real conditions on the electric motor test bench in Fellbach/Germany.
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R&D center in Suzhou/China
Under construction: the new R&D center in Suzhou/China, where components for Chinese e mobility will be developed.
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Air filter solutions for fuel cells
Standardized and reliable: The new MAHLE fuel cell filters lower development times and costs in fuel cell application development.
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Faster charging of electric vehicles
The new MAHLE condenser ensures that electric vehicles are optimally cooled during fast charging, while also providing the necessary power for cabin temperature control.
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Alternative powertrain technologies
With a broad portfolio covering conventional and alternative powertrains, MAHLE is a reliable partner for workshops and helps them to become future-proof along the diversified powertrain.
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Alternative powertrain technologies
The MAHLE Group makes use of its know-how as an original equipment manufacturer to support workshops in its Aftermarket business in opening up new business areas.
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High-performance aluminum pistons
Teamwork: Six bionic-design pistons produced by MAHLE using 3D printing operate under the bonnet of the Porsche 911 GT2 RS
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High-performance aluminum pistons
A layered approach: A laser fuses around 1,200 layers of the powdered MAHLE piston alloy to form a blank.
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High-performance aluminum pistons
Experience: The finish machining of the printed blank is demanding work: the result must meet MAHLE’s strict standards.
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High-performance aluminum pistons
Precision: The skirt and skirt wall of the printed piston are tested—100 years of experience in piston construction guarantee a perfect result.
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MAHLE wind tunnel test
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MAHLE liquid cooled HV traction motor
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MAHLE modular hybrid powertrain
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MAHLE power electronics - DC/DC converter
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MAHLE power electronics - onboard charger
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MAHLE power electronics - traction inverter
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MAHLE wireless charging technology
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MAHLE wireless charging technology
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Intelligent charge management system (chargeBIG)
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Intelligent charge management system (chargeBIG)
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Intelligent charge management system (chargeBIG)
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Oil management module for electric vehicles
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MAHLE fuel cell flat membrane humidifier for commercial vehicles
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MAHLE fuel cell flat membrane humidifier for passenger cars
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MAHLE liquid management module
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MAHLE CareMetix® filter layers
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MAHLE U-flex piston ring
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MAHLE friction optimized piston
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MAHLE assembled camshaft for commercial vehicles
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MAHLE steel piston for commercial vehicles
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Lightweight radiator for heavy duty applications
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MAHLE power cell unit for commercial vehicles
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MAHLE fuel filter module for commercial vehicles
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MAHLE cooling module for commercial vehicles
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MAHLE pendulum-slider oil pump for commercial vehicles
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MAHLE Visco® fan for commercial vehicles
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MAHLE aluminium piston EVOLITE® for passenger car gasoline engines
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MAHLE HVAC module for passenger cars
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MAHLE power cell unit for passenger cars
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MAHLE steel pistons for passenger car diesel engines
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3D-Printing
This technology enables a rapid production of complex structures.
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Quality
Actuators made by MAHLE undergo strictest quality control procedures.
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Quality
Actuators made by MAHLE undergo strictest quality control procedures.
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Quality
Actuators made by MAHLE undergo strictest quality control procedures.
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MAHLE 3D printing center in Stuttgart
3D printing is a key technology for the rapid development of climate-neutral drive technologies.
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MAHLE 3D printing center in Stuttgart
A laser beam solidifies metal powder layer by layer to form components.
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MAHLE 3D printing center in Stuttgart
Even highly complex parts can be produced easily and quickly using 3D printing.
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MAHLE 3D printing center in Stuttgart
By setting up a 3D printing center, MAHLE is giving itself a competitive edge and strengthening its role as a development partner.
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MAHLE 3D printing center in Stuttgart
MAHLE’s materials expertise guarantees high-performance parts in accordance with automotive standards.
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MAHLE 3D printing center in Stuttgart
By hand: despite all the high tech, manual finish machining is carried out by specially trained staff at the end of the process.
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Under Pressure
A fuell cell system is being tested at MAHLE, delivering valuable data for the development of all peripheral component for fuel cell systems by MAHLE.
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New test center for hydrogen applications
Around 100 employees in Stuttgart work on serial products or R&D-activities around fuel cell and H2-combustion.
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Testing cooling systems
Many MAHLE core competences like thermal management are highly relevant for fuel cell applications. In this picture, MAHLE employees are testing cooling systems for fuel cell applications.
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MAHLE Development Center for Mechatronics
Modern, open office work areas offer plenty of room for creativity and promote open communication in the MAHLE Development Center for Mechatronics in Kornwestheim near Stuttgart.
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MAHLE Development Center for Mechatronics
Products such as actuators (depicted) are comprehensively tested and validated in the test facilities at the MAHLE Development Center for Mechatronics in Kornwestheim near Stuttgart.
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Industry 4.0: Interaction between man and machine
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Industry 4.0: Interaction between man and machine
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Production of MAHLE CareMetix® filter
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MAHLE electric drive systems
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MAHLE electronic components
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MAHLE electronic components
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MAHLE electronic components
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Radiator production at MAHLE in Ramos Arizpe, Mexico
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Piston production at MAHLE in Tsuruoka, Japan
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Development and product engineering MAHLE Motorsport
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Precision for motorsport
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Measurement of production tolerances
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Piston production at MAHLE
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Piston production at MAHLE
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E-motor production at MAHLE in Šempeter pri Gorici, Slovenia
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Test engineering at MAHLE in Šempeter pri Gorici, Slovenia
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Test engineering at MAHLE in Šempeter pri Gorici, Slovenia
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MAHLE students building an electronic circuit
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Heat exchanger production at the MAHLE plant in Mühlacker, Germany