Technologies

E-Motoren-Prüfstand Fellbach

Intelligent: The new MAHLE E-Health determines the residual value and runtime of an electric vehicle battery.

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E-Motoren-Prüfstand Fellbach

Compact endurance athlete —the new SCT E- motor by MAHLE on the test bench.

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MAHLE Superior Continuous Torque (SCT) E‑Motor

Impressive: Innovative cooling prevents overheating – even during continuous operation with 90 percent of the motors peak performance.

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Indirect Condenser

Indirect air conditioning condensers are both powerful and compact and can be positioned where required.

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Fuel cell at the hydrogen test center

Arrival of the new fuel cell at the hydrogen test center

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Fuel cell at the hydrogen test center

Fuel cells need complex systems to be durable and efficient

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Fuel cell at the hydrogen test center

Testing the Ballard fuel cell after arrival

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Highly efficient magnet-free electric motor

The new traction motor from MAHLE is wear-free, compact, and not dependent on rare earth elements

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Compressor Guarantee Plus gives safety to the workshops.

MAHLE Aftermarket will be offering mobile training on air conditioning compressor replacement to workshops throughout Germany starting in April

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Electric motor test bench in Fellbach/Germany

Electric drives are tested under real conditions on the electric motor test bench in Fellbach/Germany.

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R&D center in Suzhou/China

Under construction: the new R&D center in Suzhou/China, where components for Chinese e mobility will be developed.

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Air filter solutions for fuel cells

Standardized and reliable: The new MAHLE fuel cell filters lower development times and costs in fuel cell application development.

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Faster charging of electric vehicles

The new MAHLE condenser ensures that electric vehicles are optimally cooled during fast charging, while also providing the necessary power for cabin temperature control.

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Alternative powertrain technologies

With a broad portfolio covering conventional and alternative powertrains, MAHLE is a reliable partner for workshops and helps them to become future-proof along the diversified powertrain.

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Alternative powertrain technologies

The MAHLE Group makes use of its know-how as an original equipment manufacturer to support workshops in its Aftermarket business in opening up new business areas.

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High-performance aluminum pistons

Teamwork: Six bionic-design pistons produced by MAHLE using 3D printing operate under the bonnet of the Porsche 911 GT2 RS

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High-performance aluminum pistons

A layered approach: A laser fuses around 1,200 layers of the powdered MAHLE piston alloy to form a blank.

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High-performance aluminum pistons

Experience: The finish machining of the printed blank is demanding work: the result must meet MAHLE’s strict standards.

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High-performance aluminum pistons

Precision: The skirt and skirt wall of the printed piston are tested—100 years of experience in piston construction guarantee a perfect result.

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MAHLE wind tunnel test

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MAHLE liquid cooled HV traction motor

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MAHLE modular hybrid powertrain

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MAHLE power electronics - DC/DC converter

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MAHLE power electronics - onboard charger

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MAHLE power electronics - traction inverter

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MAHLE wireless charging technology

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MAHLE wireless charging technology

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Intelligent charge management system (chargeBIG)

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Intelligent charge management system (chargeBIG)

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Intelligent charge management system (chargeBIG)

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Oil management module for electric vehicles

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MAHLE fuel cell flat membrane humidifier for commercial vehicles

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MAHLE fuel cell flat membrane humidifier for passenger cars

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MAHLE liquid management module

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MAHLE CareMetix® filter layers

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MAHLE U-flex piston ring

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MAHLE friction optimized piston

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MAHLE assembled camshaft for commercial vehicles

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MAHLE steel piston for commercial vehicles

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Lightweight radiator for heavy duty applications

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MAHLE power cell unit for commercial vehicles

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MAHLE fuel filter module for commercial vehicles

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MAHLE cooling module for commercial vehicles

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MAHLE pendulum-slider oil pump for commercial vehicles

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MAHLE Visco® fan for commercial vehicles

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MAHLE aluminium piston EVOLITE® for passenger car gasoline engines

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MAHLE HVAC module for passenger cars

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MAHLE power cell unit for passenger cars

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MAHLE steel pistons for passenger car diesel engines

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3D-Printing

This technology enables a rapid production of complex structures.

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Quality

Actuators made by MAHLE undergo strictest quality control procedures.

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Quality

Actuators made by MAHLE undergo strictest quality control procedures.

Copyright: MAHLE GmbH
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Quality

Actuators made by MAHLE undergo strictest quality control procedures.

Copyright: MAHLE GmbH
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MAHLE 3D printing center in Stuttgart

3D printing is a key technology for the rapid development of climate-neutral drive technologies.

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MAHLE 3D printing center in Stuttgart

A laser beam solidifies metal powder layer by layer to form components.

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MAHLE 3D printing center in Stuttgart

Even highly complex parts can be produced easily and quickly using 3D printing.

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MAHLE 3D printing center in Stuttgart

By setting up a 3D printing center, MAHLE is giving itself a competitive edge and strengthening its role as a development partner.

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MAHLE 3D printing center in Stuttgart

MAHLE’s materials expertise guarantees high-performance parts in accordance with automotive standards.

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MAHLE 3D printing center in Stuttgart

By hand: despite all the high tech, manual finish machining is carried out by specially trained staff at the end of the process.

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Under Pressure

A fuell cell system is being tested at MAHLE, delivering valuable data for the development of all peripheral component for fuel cell systems by MAHLE.

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New test center for hydrogen applications

Around 100 employees in Stuttgart work on serial products or R&D-activities around fuel cell and H2-combustion.

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Testing cooling systems

Many MAHLE core competences like thermal management are highly relevant for fuel cell applications. In this picture, MAHLE employees are testing cooling systems for fuel cell applications.

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MAHLE Development Center for Mechatronics

Modern, open office work areas offer plenty of room for creativity and promote open communication in the MAHLE Development Center for Mechatronics in Kornwestheim near Stuttgart.

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MAHLE Development Center for Mechatronics

Products such as actuators (depicted) are comprehensively tested and validated in the test facilities at the MAHLE Development Center for Mechatronics in Kornwestheim near Stuttgart.

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Industry 4.0: Interaction between man and machine

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Industry 4.0: Interaction between man and machine

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Production of MAHLE CareMetix® filter

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MAHLE electric drive systems

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MAHLE electronic components

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MAHLE electronic components

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MAHLE electronic components

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Radiator production at MAHLE in Ramos Arizpe, Mexico

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Piston production at MAHLE in Tsuruoka, Japan

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Development and product engineering MAHLE Motorsport

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Precision for motorsport

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Measurement of production tolerances

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Piston production at MAHLE

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Piston production at MAHLE

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E-motor production at MAHLE in Šempeter pri Gorici, Slovenia

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Test engineering at MAHLE in Šempeter pri Gorici, Slovenia

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Test engineering at MAHLE in Šempeter pri Gorici, Slovenia

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MAHLE students building an electronic circuit

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Heat exchanger production at the MAHLE plant in Mühlacker, Germany

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Cold chamber at MAHLE in Stuttgart, Germany

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Album

E-Motoren-Prüfstand Fellbach

E-Motoren-Prüfstand Fellbach

MAHLE Superior Continuous Torque (SCT) E‑Motor

Indirect Condenser

Fuel cell at the hydrogen test center

Fuel cell at the hydrogen test center

Fuel cell at the hydrogen test center

Highly efficient magnet-free electric motor

Compressor Guarantee Plus gives safety to the workshops.

Electric motor test bench in Fellbach/Germany

R&D center in Suzhou/China

Air filter solutions for fuel cells

Faster charging of electric vehicles

Alternative powertrain technologies

Alternative powertrain technologies

High-performance aluminum pistons

High-performance aluminum pistons

High-performance aluminum pistons

High-performance aluminum pistons

MAHLE wind tunnel test

MAHLE liquid cooled HV traction motor

MAHLE modular hybrid powertrain

MAHLE power electronics - DC/DC converter

MAHLE power electronics - onboard charger

MAHLE power electronics - traction inverter

MAHLE wireless charging technology

MAHLE wireless charging technology

Intelligent charge management system (chargeBIG)

Intelligent charge management system (chargeBIG)

Intelligent charge management system (chargeBIG)

Oil management module for electric vehicles

MAHLE fuel cell flat membrane humidifier for commercial vehicles

MAHLE fuel cell flat membrane humidifier for passenger cars

MAHLE liquid management module

MAHLE CareMetix® filter layers

MAHLE U-flex piston ring

MAHLE friction optimized piston

MAHLE assembled camshaft for commercial vehicles

MAHLE steel piston for commercial vehicles

Lightweight radiator for heavy duty applications

MAHLE power cell unit for commercial vehicles

MAHLE fuel filter module for commercial vehicles

MAHLE cooling module for commercial vehicles

MAHLE pendulum-slider oil pump for commercial vehicles

MAHLE Visco® fan for commercial vehicles

MAHLE aluminium piston EVOLITE® for passenger car gasoline engines

MAHLE HVAC module for passenger cars

MAHLE power cell unit for passenger cars

MAHLE steel pistons for passenger car diesel engines

3D-Printing

Quality

Quality

Quality

MAHLE 3D printing center in Stuttgart

MAHLE 3D printing center in Stuttgart

MAHLE 3D printing center in Stuttgart

MAHLE 3D printing center in Stuttgart

MAHLE 3D printing center in Stuttgart

MAHLE 3D printing center in Stuttgart

Under Pressure

New test center for hydrogen applications

Testing cooling systems

MAHLE Development Center for Mechatronics

MAHLE Development Center for Mechatronics

Industry 4.0: Interaction between man and machine

Industry 4.0: Interaction between man and machine

Production of MAHLE CareMetix® filter

MAHLE electric drive systems

MAHLE electronic components

MAHLE electronic components

MAHLE electronic components

Radiator production at MAHLE in Ramos Arizpe, Mexico

Piston production at MAHLE in Tsuruoka, Japan

Development and product engineering MAHLE Motorsport

Precision for motorsport

Measurement of production tolerances

Piston production at MAHLE

Piston production at MAHLE